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Published: 18 Mar 2026 | Last reviewed: 18 Mar 2026 | Reviewed by: VanCompare Editorial Team
When you run one van (or a whole fleet), “wasted miles” are expensive: they burn fuel, add wear and tear, and make delivery windows harder to hit. Route optimisation isn’t magic, but better planning can often reduce unnecessary mileage and time lost to congestion.
What route optimisation really means
Route optimisation is simply planning work so you can do the same jobs with:
- Fewer miles
- Less idling and stop-start driving
- Fewer missed time windows and re-visits
- Better use of the right vehicle for the right job
It works best when you plan around real constraints like height/weight limits, time windows, driver hours, and where you can legally stop.
The evidence: where savings usually come from
Fuel is a major cost. FORS notes that in most transport operations, fuel can account for roughly 30% of all costs. [1] That’s why small efficiency gains matter. Improving miles-per-gallon by 5% (through driver training, route planning and fleet changes) can produce meaningful annual savings. [2]
On mileage specifically, real-world examples show travel reductions when organisations change how they plan journeys. One UK case study reported a 19% reduction in “grey fleet” mileage after a policy and planning change programme. [3] This isn’t guaranteed for every business, but it demonstrates why route planning is taken seriously as a cost-control lever.
What good route planning looks like for van work
1) Build routes around real restrictions
A plan that ignores restrictions isn’t a plan—it’s a delay. Check for:
- Low bridges and width limits (especially for LWB/high-roof vans)
- Weight limits and delivery access rules
- Timed restrictions (school streets, bus gates, loading bays)
- Clean air charging zones where relevant
2) Use live traffic and roadworks information
For England’s motorways and major A-roads, National Highways provides travel updates and links to Traffic England for live incidents and delays. [4] GOV.UK also signposts the official online tools for traffic and roadworks on motorways and A roads. [5]
3) Reduce empty running and repeat visits
Common “hidden miles” in van businesses come from:
- Returning to base unnecessarily
- Missed first-time delivery/collections
- Poor loading order (digging out tools = extra stops)
A weekly plan that batches work by area and time window is often more effective than treating every job as a standalone trip.
4) Combine planning with tracking (if you have it)
If you use vehicle tracking/telematics, use it to answer practical questions:
- Where are drivers idling most?
- Which routes consistently run late?
- Are detours happening because the planned route is unrealistic?
The goal isn’t “surveillance”—it’s making the plan more accurate and easier to follow.
Tools worth knowing about (UK examples)
For fleet-specific route planning and scheduling, FORS provides My FORS Transport Planner: a web-based tool designed to improve planning efficiency, reduce mileage, save costs, and lower emissions. [7]
Even without specialist software, many fleets improve results by combining:
- A fixed weekly plan
- Live traffic checks before departure
- Driver feedback (what worked / what didn’t)
What this means for van insurance (no promises)
Better planning can reduce fatigue, rushing, and last-minute manoeuvres—factors that can contribute to collisions. But insurance prices depend on many things, and route optimisation doesn’t guarantee lower premiums. Treat it primarily as a way to reduce running costs and improve operational reliability.
Van Compare lets you compare van insurance options from multiple providers. Always read the policy wording and make sure the cover fits your van use, drivers and any modifications.
Sources
- FORS — Fuel management guide (PDF, fuel ~30% of costs): View source
- FORS — Fuel management page (5% mpg improvement example; route planning/driver training): View source
- Fleet World — Case study: NHS trust mileage reduction (grey fleet down 19%): View source
- National Highways — Travel updates (Traffic England live info): View source
- GOV.UK — Get traffic information to plan your journey: View source
- Transport for London — Unified API documentation (live/status data): View source
- FORS — My FORS Transport Planner (powered by The Algorithm People): View source